Pallet Supply USA

Materials · 6 min read

Sourcing hardwood cores: why Carolina pallets weigh more

The species of a recycled pallet is decided by whatever sawmill was nearest when it was built, sometimes a decade ago and four hundred miles away.

Marcus ElleryYard & Grading Lead

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01Where a recycled pallet's species comes from

A new pallet's species is a purchasing decision. A recycled pallet's species is an accident of geography — whatever timber was cheapest near the mill that built it, possibly a decade ago and several states away.

That means recovered stock carries the fingerprint of regional lumber economies. Pallets recovered in the Carolinas are disproportionately oak, gum and maple because the Piedmont hardwood belt supplies the mills there. Pallets recovered across the Gulf South are overwhelmingly Southern Yellow Pine for the same reason in reverse.

RegionDominant species in recovered stockTypical 48x40 weight
Carolinas, Virginia, TennesseeMixed hardwood — oak, gum, maple40–48 lb
Gulf South, Georgia, AlabamaSouthern Yellow Pine33–38 lb
Upper MidwestMixed hardwood and aspen38–46 lb
Pacific NorthwestDouglas fir, hemlock, SPF32–40 lb
Southwest and MountainMixed, heavily importedHighly variable
Port markets (LA, Newark, Savannah)Imported — often European softwood block44–58 lb (block)

02What the difference is worth

Ten pounds per pallet does not sound like much until it is multiplied. A 53-foot trailer carrying 26 loaded pallets is carrying 260 lb of extra wood. For anyone weighing out rather than cubing out, that is payload you are paying to move and cannot sell.

It matters most in air freight, where every pound is charged directly. In our Memphis market, which is the busiest air cargo hub in the world, lightweight SYP stock commands a genuine premium and heavy hardwood sits. That is not a quality judgement — it is arithmetic.

03When hardwood is worth the weight

  • Heavy point loads. Castings, dies, motors, coils — hardwood deck boards deflect less under concentrated weight.
  • Repair-intensive fleets. Hardwood holds fasteners better, so a hardwood pallet survives more repair cycles before the stringers stop taking a screw.
  • Long-service closed loops. More trips before dismantling, which matters if you own the fleet.
  • Rough handling. Construction sites, foundries, anywhere a pallet gets dragged.

And when softwood is better: weight-sensitive freight, air cargo, one-way lanes where durability is consumed by somebody else, and heat-treated stock — SYP takes a treatment cleanly and dries fast.

04Specifying species on recycled stock

You can ask, and we will sort for it, but be realistic about what is achievable. Recovered stock is what came in. A hardwood-only sort in a softwood region means either a very slow accumulation or freight from somewhere else, and both of those cost money.

  1. Ask for a species-dominant sort rather than a species-pure one. 'Predominantly hardwood' is achievable; '100% oak' is not, on recycled stock.
  2. Buy from the right region if it matters enough. Charlotte is the market to buy from when the application genuinely needs hardwood.
  3. Specify a weight range instead of a species. It is easier to sort against and it is usually what you actually cared about.
  4. Or buy new, where species is a purchasing decision rather than an archaeological one. See new wood pallets.
Warehouse worker in a hi-vis vest moving a wrapped pallet load with a manual pallet jack towards an open trailer at a dock door.
A manual jack can only enter a notched stringer pallet from two sides. This is the moment that decides whether you needed block construction.
Rear of a trailer loaded floor to ceiling with stacked used pallets, lift gate down, at a yard on a wet day.
Freight is 30–50% of what a recycled pallet costs you. A trailer prices the same whether it leaves three-quarters full or full.

Vocabulary

Terms this article uses

Pulled from the text automatically and defined the way the trade uses them.
Core
An as-collected used pallet — unsorted, unrepaired and ungraded. Raw material rather than a product, and priced accordingly.
Deck board
Any of the boards forming the top or bottom face of a pallet. Typically 5.5 inches wide and 0.5–0.75 inches thick.
Stringer
The board set on edge that separates the top and bottom decks of a stringer pallet. Usually 1.5 x 3.5 inches nominal.

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