Pallet Supply USA

Journal category

Logistics

Freight, routes, backhauls, container fit and the cost of an empty mile.

Articles
3
Category
Logistics
Journal total
32

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The subject

Why logistics is worth its own shelf

Freight is the largest single component of a recycled pallet's landed cost and the one buyers negotiate least. A trailer costs what it costs whether it leaves three-quarters full or full, and the difference between 380 units and 540 on the same lane is worth more than most negotiated unit discounts.

The second lever is the return leg. A truck delivering to your dock has to go somewhere afterwards, and those miles are in your rate whether or not the invoice itemises them. Pairing a delivery with a nearby collection routinely takes 15–30% off a lane — and the obstacle is almost always information rather than economics.

The third is geometry. The 48x40 pallet won North America because two fit across a 53-foot trailer. It fails in an ocean container for exactly the same arithmetic, and designing from the container inward rather than the catalogue outward is worth 8–15% more product per box.

Recurring figures

Numbers that keep coming up

Empty stacked pallets per 53' trailer
500–560Empty stacked pallets per 53' trailer
Lane saving from a paired backhaul
15–30%Lane saving from a paired backhaul
Internal width of a 40 ft container
92.5 inInternal width of a 40 ft container
Cube gain from a matched footprint
8–15%Cube gain from a matched footprint

Where to start

The order we would actually suggest

Chronological is rarely the useful order. This is the sequence that builds on itself.
  1. 01
    Buying 380 at a time

    The break points, and where they sit.

  2. 02
    Backhaul pairing

    How empty miles end up in your rate.

  3. 03
    The container problem

    Five and a half inches that cost you a box.

  4. 04
    Designing around the container

    Working backwards from the vehicle you pay for.

3 articles

Everything filed under Logistics

Logistics6 min readTom Okafor

The hidden cost of buying pallets 380 at a time

A 53-foot trailer costs what it costs whether you put 380 pallets on it or 540. Most buyers negotiate the unit price and never look at the number that actually moves.

Read
  • freight
  • cost
  • purchasing
Large indoor sorting area filled with stacks of used wood pallets of varying sizes and conditions, including some blue and red pool pallets.
Intake, before grading. Every pallet in this frame gets picked up and assessed by hand — about four seconds each.
Warehouse aisle with tall stacks of recycled 48x40 wood pallets on the right and racked, wrapped loads on the left.
Graded 48x40 stock staged for despatch. Stacked for transport, a 53-foot trailer takes 500–560 of these.